I have a problem with my 1988 boston whaler outrage 20 whaler drive and 2005 yamaha 300hp hpdi. To measure the high pressure you have to have yamaha s diagnostic laptop program called yds. With the key on the manual override switch works and oil pumps into the tank on the motor. Seems like everytime a series 1 is replaced under warranty skeeter. Siwinparts new oem replacement fuel pumps for yamaha outboard. New low pressure pumps, vst filters, orings, both fuel filters on motor. Also order one medium pressure fuel hose clamp when replacing this filter. Important information particularly important information is. Yamaha 300 hpdi fuel starvation moderated discussion areas. Yamaha 60v9070000 replacement fuel pump for 032012 205300 hp hpdi. Yamaha 150250 199905 efi outboards with 66k9150000 fuel screen oe.
The follow maintenance schedule has been compiled from current hpdi owners manuals. See description for exact model and year compatibility. As an owner of a 200 hpdi id love to hear the outcome of this. Medium pressure fuel filter strainer yamaha outboard parts. Mystery filters in yamaha hpdi motors fits the yamaha hpdi fuel pump and all standard injectors. Ask the experts on our yamaha outboard forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. We repair, rebuild, recondition yamaha hpdi 60v9000, 68f9 and 68f91010 high pressure pumps for 150, 200, 250, 300 hp engines. Buy yamaha oem outboard remote oil tank resevoir assembly 2. Yamaha outboard 200 efi fourstroke 200 hp, 4 cyl 2785cc 20. Mar 23, 2014 the engine has 4 fuel pumps on it, 2 low pressure pumps. Power tilt and trim maintenance makes a difference yamaha. Information on this page has come from multiple third parties and can not be guaranteed to be accurate.
Yamahas limited warranty offers excellent protection against the cost of repairing factory defects. The heavy duty, single impeller pump is manufactured from high quality cast aluminium including the housing, fittings and impeller. Apr 22, 2017 in this video i do a couple of crude fuel pump tests using a pressure gauge and then replace the oneway valves in a four stroke efi mercury lowpressure pump. I have a 2320 parker 2005 yamaha 200 hpdi oil injection system precision blend system. If it pumps oil then it has to be the float switch in the oil tank on motor. Looking for recommendations for indepth service manual for the outboard as online i dont see many options. Seems like folks have had a lot of problems with vmax hpdi series 1 motors. An electric pump runs the hydraulic fluid in the power tilt and trim system, and if you get a. Electric fuel pump kit yamaha 150250hp efi 66k90700.
View and download yamaha z200 owners manual online. This cd contains the same info dealership uses to service your motor. Seloc marine repair guides for yamaha outboard engines. Can someone provide some insight into the improvements made on the series 2 and is it really a better motor compared to series 1 or even the ox66. Looking for the best knowledge yamaha hpdi mechanic out there. This model has a electric starter and power steering. The maintenance schedules in the owners manuals are periodically. To measure the high pressure you have to have yamahas diagnostic laptop program called yds. Fuel transfer pump, manual fuel transfer pumps, and 12. Yamaha 200 hpdi oil transfer issue florida sportsman. Like its yamaha v6 offshore siblings, the fourcylinder f200 is. The yamaha owners manual suggests you perform standard maintenance on your. So i hope this help you on installing your new water pump. How to rebuilt a fuel pump on a yamaha 250hp ox66 outboard and also how to change the spark plugs.
Yamaha outboard z200 neto, z200tr service repair manual x 100101. This motor was fully serviced in july 2014 with with a new yamaha impeller and housing. This is a 25 shaft 200 hp yamaha hpdi outboard boat motor. Yamaha outboard 200 efi fourstroke200 hp, 4 cyl 2785cc 20.
The remote tank on the motor will not refill its filled. We carry a selection of 12 volt or 110 volt manual and automatic fuel transfer pumps. Recurrent problems with 200 hpdi find another tech that pump technically can be run dry and burn up but the engine shuts down long before that happens. Year as mentioned above in the title this manual covers all. In this video i do a couple of crude fuel pump tests using a pressure gauge and then replace the oneway valves in a four stroke efi mercury lowpressure pump. Siwinparts new oem replacement fuel pumps for yamaha. Offering discount prices on oem parts for over 50 years. The main tank is in the bilge and its filled with oil. I bought another boat last year with a 2002 yamaha hpdi, 200 hp on it. Yamaha hpdi two stroke outboard motor service manual library. Added 5 gals, just to make sure there is gas available. Get the best deals on yamaha complete outboard engines when you shop the largest online. This is like part 3 of my yamaha hpdi outboard motor service.
Ten days ago i notice a bog on plane, quick and easy and then gone. Clean 200 yamaha hpdi 25 inch or parts most parts also compatible w 150 hp rebuildable block, crank, heads, pistons and connecting rods fuel system, fuel rail, injectors, vst tank, high pressure fuel pump, manual fuel pump, fuel filter, intake manifold and all sensors, reeds oil tank on motor and external oil tank nice top cowl, cowling, hood, motor cover, engine cover, bottom cowl midsection. Naturally, however, the limited warranty does not cover normal maintenance and wearandtear items, such as spark plugs, fuel and oil filters, shear pins, propellers, hubs, water pumps, and anodes. I have a 2320 parker 2005yamaha 200 hpdioil injection system precision blend system. Yamaha hpdi service manual boating and boat fishing.
Wot wide open throttle measurements are made with a tuned engine, a clean boat hull, loaded with an average boat load, and the propeller clean and undamaged. I replaced the oil tank strainers on my engines this spring. I wanted to replaced that for years because it leaks oil when the motor is trimmed up. Like its yamaha v6 offshore siblings, the fourcylinder f200 is equipped with yamahas vct variable camshaft timing system, which helps the outboard deliver quick acceleration and a strong midrange punch. My last 200 hpdi had a similar problem a couple of years after i sold it. Our issue was that the restriction in the oil flow didnt allow the transfer pump to.
We have 2 yamaha z300 manuals available for free pdf download. Yamaha hpdi outboard motor service installing new water pump. Yamaha hpdi 150 175 200 hp fuel pump 68f9070100 jetskiplus. Just to confirm, the transfer pump first turns on when the float on the main oil senor goes from position a to b. Yamaha s system consists of two lubricant reservoirs, an electric pump, a crankshaftdriven metering pump, floatactivated switches, filter screens, hoses and an electronic oilcontrol system. Youve come to the right place to find the perfect fuel pump or fuel transfer tank with pump for sale. Yamaha hpdi two stroke outboard motor service manual. The alarm function flashes 3x on the oil bars on the gauges. Jan 29, 2017 this is like part 3 of my yamaha hpdi outboard motor service.
Year as mentioned above in the title this manual covers all the topics of the vehicle s. Yamaha water transfer pump the my20 is a yamaha powered 2. Its important to know the location of these filters and to clean or replace them at the recommended intervals. Yamaha hpdi pump maintenance, repairs, reconditionig. Sierra marine parts catalog yamaha parts application tables. It weighs just 14 pounds more than yamahas twostroke 200 hpdi outboard. Buy siwinparts new oem replacement fuel pumps for yamaha outboard v6 hpdi vmax 150 175 200 225 300 20002006. It weighs just 14 pounds more than yamaha s twostroke 200 hpdi outboard. We put yamaha vmax decals on this engine to match the black cowling. Authorized yamaha dealers are notified periodically of modifications and significant changes in specifications and procedures, and these are incorporated in successive editions of this manual. A yamaha outboard motor is a purchase of a lifetime and is the highest rated in reliability.
Yamaha outboard 6e5819000100 oil tank transfer pump ebay. Compression on this motor is very good at about 105110psi even. A tool like this one is needed to crimp the clamp fuel clamp crimp tool. How do i check to see if the tank switch is bad or line somehow blocked. After the 3rd time out this season, it seems the starboard motor again is hard to get going, more so than last year.
Electric fuel pumps free delivery possible on eligible purchases. Get 2001 yamaha outboard parts to fix or repair your yamaha motor. This site is best viewed in ie7 or newer and firefox 3 or newer. I hooked a battery straight to the pump and disconnected the oil line at the tank and verified that the pump works. As an example, heres a general guide using a modern. If you have any question about the operation or maintenance of your outboard motor, please consult a yamaha dealer. Some features may not work as intended in your current browser. Even at anchor after about an hour, hard to get going again so seems issue is back but getting worse than it was previously. Yamaha pro angler bobby lane shares power tilt and trim tips, and explains the importance of. Ever seen vst service, low pressure fuel pumps, oil tank maintenance, decarb, etc. This outboard engine weighs approximately 466 pounds. Yamaha hpdi outboard motor service installing new water. Looking for the best knowledge yamaha hpdi mechanic out.
Prop rpm guide engine rpm chart for proper boat propeller sizing note. The transfer pump runs on a time interval 180 sec and fills the tank. Owner manuals offer all the information to maintain your outboard. I put a new 300 on in 2005 and she has been running great. Had for 250 hours over 3 seasons now winterized at local yard had leaking pwr tilt which yard recommended local yamaha guy as he is more familar. Yamahas system consists of two lubricant reservoirs, an electric pump, a crankshaftdriven metering pump, floatactivated switches, filter screens, hoses and an electronic oilcontrol system. Water pump repair kit, yamaha 19972000 e60, 6k5w00780100 fits the following application. Ive checked the forum and found some great information. We carry manuals for every yamaha product, pdf so you can print any or all pages for the task at hand.
Our issue was that the restriction in the oil flow didnt allow the transfer pump to fill the main oil tank before the pump timed out. Edition lit186260700 68f2819919 page 2 emu25071 zmu01690 read this owners manual carefully before operating your outboard motor page 3. This manual very useful in the treatment and repair. I also cleaned the tanks out by sloshing around about a quart of diesel fuel in them and pumping the diesel through the transfer pumps. Yamaha outboard parts select model discounted instock. Important information particularly important information is distinguished in this manual by the following notations. At the bottom of the page there yamaha outboard z200 neto, z200tr. Clearance clearance select items sale sale select items. Yamaha outboard motor was made for the saltwater environment.
The best thing you can do before you start the job is buy a factory service manual for your motor. Dec 17, 2011 yamaha 200 hp hpdi engine not getting gas. The engine has 4 fuel pumps on it, 2 low pressure pumps. Like its yamaha v6 offshore siblings, the fourcylinder f200 is equipped with yamaha s vct variable camshaft timing system, which helps the outboard deliver quick acceleration and a strong midrange punch.
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